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Telephone: +86-18841775200 

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Inorganic pigment grinding aid dispersant

Inorganic pigment grinding aid dispersant

  • Cname:Grinding aid dispersant
  • Views:Times
  • Release date:2021-01-11 14:22:26
  • Content

3651 inorganic pigment grinding dispersant


1、 Performance and characteristics


This product is a new compound polyol dispersant developed by our company on the basis of the original anionic polyacrylate dispersant. It is widely used in the dry ultra-fine grinding of heavy calcium, porcelain clay, talcum powder and other inorganic pigments. It is suitable for ring roller mill, vertical mill, horizontal ball mill and other dry ultra-fine grinding equipment, especially when the powder fineness is more than 1250 mesh, the effect is more obvious It can shorten the grinding time, improve the production efficiency, and obtain uniform particle size distribution, so as to achieve the ideal dispersion effect. The heavy calcium carbonate produced with this grinding aid dispersant is widely used in many industries, such as plastic masterbatch, plastic steel doors and windows, decorative gusset, latex products, non-woven fabrics, artificial marble and so on.


This product is non-toxic, no corrosion, no special smell.


Serial number

Projects

Indicators

1

appearance

Colorless to yellowish transparent liquid

2

Moisture (%) ≤

25

3

PH value

7.5±1.0

4

Specific gravity (20 ℃)

1.15-1.25

5

stability

12 months

3、 Test method

1. Appearance: visual inspection.

2. PH value determination: according to GB / t6368-2008.

3. Specific gravity measurement: measure with a hydrometer.

4、 How to use it

In the process of ultra-fine grinding, this product can be added directly with a metering pump without dilution. The amount of this product is 0.1-0.2% of the absolute dry pigment, and the output can be increased by 20-35%. If the grinding process has special requirements, it can also be added after dilution according to a certain proportion.

5、 Packaging

The conventional packaging of this product is 250kg / barrel (plastic barrel), and other packaging can be adopted according to the needs of users.

3653 inorganic pigment grinding dispersant

1、 Performance and characteristics

This product is a kind of compound dispersant developed by our company on the basis of the type and performance of original dispersant and according to the grinding situation of inorganic pigment grinding industry.

This product is a new type of dispersant synthesized by compound coupling agent and refined polyol. It integrates grinding aid, dispersion and surface modification. It is widely used in dry superfine grinding of ceramic clay, heavy calcium, talcum powder, titanium dioxide and other inorganic pigments. It is suitable for vertical mill, horizontal ball mill, ring roller mill and other dry superfine grinding equipment, especially when the powder fineness is more than 1250 mesh Because of its strong dispersibility and good powder fluidity, adding in the ultra-fine grinding process can not only shorten the grinding time, improve production efficiency, but also obtain uniform particle size distribution, so as to achieve the ideal dispersion effect. The inorganic pigment produced by using this product has good luster and good absorption The oil value is low.

This product has good heat resistance, mutual solubility, efficient wetting dispersion, and non-toxic, non corrosive, no special smell.

2、 Technical index


Serial number

Projects

Indicators

1

appearance

Colorless to yellowish transparent liquid

2

Moisture (%) ≤

25

3

PH value

7.5±1.0

4

Specific gravity (20 ℃)

1.15-1.25

5

stability

12 months


3、 Test method

1. Appearance: visual inspection.

2. Determination of pH value: according to GB / t6368-1993.

3. Specific gravity measurement: measurement with a hydrometer.

4、 How to use it

In the process of ultra-fine grinding, this product can be added directly with a metering pump without dilution. The amount of this product is 0.1-0.2% of the absolute dry pigment. If the grinding process has special requirements, it can also be added after dilution according to a certain proportion. The dilution amount depends on the specific situation of the manufacturer.

5、 Packaging

1. The dispersant is packed in plastic drum with net weight of 250kg. Other packages can also be used according to the needs of users.

2. The storage temperature is 5 ~ 30 ℃, and the shelf life is 12 months.

6、 Economic benefit analysis:

In 2013, the customer test of a certain type of inorganic pigment grinding aid dispersant in a dry superfine grinding of calcium carbonate was analyzed

1、 Details of test manufacturer:

1. Grinding machine type: horizontal ball mill;

2. Grinder size: 3900 mm in diameter and 6900 mm in length;

3. Grinding machine output: 1250 mesh, calcium carbonate output 10 tons / hour;

4. Grinding machine power consumption: 96 degrees / ton, electricity 0.89 yuan / degree.

2、 Specific test process:

The production of inorganic pigment was measured at 8:00 a.m. and 8:00 a.m. in 2013

By 8:00 a.m. on May 9, 2013, the test was completed, and the total output of calcium carbonate was 238.8 tons after continuous operation for 24 hours.

On May 10, 2013, the formal test was started at 8:00 a.m., and the time and output (inorganic pigment grinding aid dispersant) were counted

The dosage is 12kg / h and added to the calcium carbonate feed inlet of horizontal ball mill by metering pump until May 11, 2013

At 8:00 a.m., the test was finished, and the total output of calcium carbonate was 297.6 tons.

3、 Economic benefit analysis:

1. Added value of calcium carbonate production: 297.6 tons - 238.8 tons = 58.8 tons

2. Consumption cost of inorganic pigment grinding aid dispersant: 12kg / h × 24h × 12.5 yuan / kg = 3600.00 yuan

3. Power saving: 58.8 tons × 96 kwh / ton = 5644.8 kWh

4. Electricity saving: 5644.8 kwh × 0.89 yuan / kWh = 5023.9 yuan

5. Total cost saving: 5023.90 yuan-3600.00 yuan = 1423.90 yuan

6. Cost saving per ton of calcium carbonate: 1423.90 yuan / 297.6 tons = 4.78 yuan / ton.

4、 The addition of inorganic pigment grinding aid dispersant not only increases the output of calcium carbonate, but also saves the man hour cost and reduces the production cost (the man hour cost saved is not included in this test).

5、 Adding inorganic pigment grinding aid dispersant, calcium carbonate powder is bulky and has good fluidity. Its compatibility with resin and dispersibility are obviously improved, which can effectively improve the market competitiveness of calcium carbonate products.

Z-163d inorganic pigment grinding aid dispersant

1、 Performance and characteristics

This product is a new polyol dispersant developed by our company on the basis of the original anionic polyacrylate dispersant, combined with the types and properties of imported dispersants. It is widely used in the dry ultra-fine grinding of ceramic clay, heavy calcium, talcum powder, titanium dioxide and other inorganic pigments. It is suitable for vertical mill, horizontal ball mill, ring roller mill and other dry ultra-fine grinding equipment, especially for powder grinding It can not only shorten grinding time, improve production efficiency, but also obtain uniform particle size distribution, so as to achieve the ideal dispersion effect.

This product is non-toxic, no corrosion, no special smell.

2、 Technical index

Serial number

Projects

Indicators

1

appearance

Colorless transparent liquid

2

Active ingredient% ≥ 1

95

3

PH value

7.0±1.0

4

Specific gravity (20 ℃)

1.10-1.20

5

stability

12 months

3、 Test method




1. Appearance: visual inspection.




2. Determination of pH value: according to GB / t6368-1993.




3. Specific gravity measurement: measurement with a hydrometer.




4、 How to use it




In the process of ultra-fine grinding, this product can be added directly with a metering pump without dilution. The amount of this product is 0.1-0.2% of the absolute dry pigment, and the output can be increased by 20-35%. If the grinding process has special requirements, it can also be added after dilution according to a certain proportion.




5、 Packaging




The conventional packaging of this product is 250kg / barrel (plastic barrel), and other packaging can be adopted according to the needs of users.




6、 Economic effect analysis:




In 2013, the customer test of a certain type of inorganic pigment grinding aid dispersant in a dry superfine grinding of calcium carbonate was analyzed




1、 Details of test manufacturer:




1. Grinding machine type: horizontal ball mill;




2. Grinder size: 3900 mm in diameter and 6900 mm in length;




3. Grinding machine output: 1250 mesh, calcium carbonate output 10 tons / hour;




4. Grinding machine power consumption: 96 degrees / ton, electricity 0.89 yuan / degree.




2、 Specific test process:




The production of inorganic pigment was measured at 8:00 a.m. and 8:00 a.m. in 2013




By 8:00 a.m. on May 9, 2013, the test was completed, and the total output of calcium carbonate was 238.8 tons after continuous operation for 24 hours.




On May 10, 2013, the formal test was started at 8:00 a.m., and the time and output (inorganic pigment grinding aid dispersant) were counted




The dosage is 12kg / h and added to the calcium carbonate feed inlet of horizontal ball mill by metering pump until May 11, 2013




At 8:00 a.m., the test was finished, and the total output of calcium carbonate was 297.6 tons.




3、 Economic benefit analysis:




1. Added value of calcium carbonate production: 297.6 tons - 238.8 tons = 58.8 tons




2. Consumption cost of inorganic pigment grinding aid dispersant: 12kg / h × 24h × 12.5 yuan / kg = 3600.00 yuan




3. Power saving: 58.8 tons × 96 kwh / ton = 5644.8 kWh




4. Electricity saving: 5644.8 kwh × 0.89 yuan / kWh = 5023.9 yuan




5. Total cost saving: 5023.90 yuan-3600.00 yuan = 1423.90 yuan




6. Cost saving per ton of calcium carbonate: 1423.90 yuan / 297.6 tons = 4.78 yuan / ton.




4、 The addition of inorganic pigment grinding aid dispersant not only increases the output of calcium carbonate, but also saves the man hour cost and reduces the production cost (the man hour cost saved is not included in this test).




5、 Adding inorganic pigment grinding aid dispersant, calcium carbonate powder is bulky and has good fluidity. Its compatibility with resin and dispersibility are obviously improved, which can effectively improve the market competitiveness of calcium carbonate products.




3657 inorganic pigment grinding aid dispersant




1、 Performance and characteristics


This product is a polycarboxylate dispersant developed by our company on the basis of the original dispersant. It is widely used in the grinding and dispersion process of ceramic clay, heavy calcium, talcum powder, titanium dioxide, wollastonite powder, lithopone and other inorganic pigments. Its performance is better than that of imported similar products, but the use cost is significantly reduced. In the process of ultra-fine grinding, it can not only shorten the grinding time, improve the yield, but also obtain uniform particle size distribution, which can effectively avoid the flocculation and coarsening of pigment particles.


This product has good heat resistance, mutual solubility, efficient wetting dispersion, and non-toxic, non corrosive, no special smell.


2、 Technical index


Serial number

Projects

Indicators

1

appearance

      Light yellow transparent liquid

2

Solid content%

38.0±1.0

3

PH value

8.0±1.0

4

proportion(20℃

1.151.25

5

stability

12 months


3、 Test method




1. Appearance: visual inspection




2. Solid content determination: according to gb6751-2006




3. PH value determination: according to GB / t6368-1993




4. Determination of specific gravity: hydrometer determination




4、 Usage:




This product is added in the process of wet ultra-fine grinding without dilution. It can be directly added into the pigment to be dispersed and stirred evenly. The amount of this product is generally 0.1-1.0% of the pigment absolute dry weight. When it is added in the process of dry ultra-fine grinding, it can be diluted with water according to the need, and the amount is 0.1-0.2% of the pigment absolute dry weight.




5、 Packaging and precautions




1. The dispersant is packed in plastic drum with net weight of 250kg. Other packages can also be used according to the needs of users.




2. The storage temperature is 5 ~ 30 ℃, and the shelf life is 12 months.




3. If the storage temperature of the product is too low, a small amount of crystal will appear at the bottom, which will not affect the dispersion effect after dissolving.




6、 Economic benefit analysis:




In 2013, the customer test of a certain type of inorganic pigment grinding aid dispersant in a dry superfine grinding of calcium carbonate was analyzed




1、 Details of test manufacturer:




1. Grinding machine type: horizontal ball mill;




2. Grinder size: 3900 mm in diameter and 6900 mm in length;




3. Grinding machine output: 1250 mesh, calcium carbonate output 10 tons / hour;




4. Grinding machine power consumption: 96 degrees / ton, electricity 0.89 yuan / degree.




2、 Specific test process:




The production of inorganic pigment was measured at 8:00 a.m. and 8:00 a.m. in 2013




By 8:00 a.m. on May 9, 2013, the test was completed, and the total output of calcium carbonate was 238.8 tons after continuous operation for 24 hours.




On May 10, 2013, the formal test was started at 8:00 a.m., and the time and output (inorganic pigment grinding aid dispersant) were counted




The dosage is 12kg / h and added to the calcium carbonate feed inlet of horizontal ball mill by metering pump until May 11, 2013




At 8:00 a.m., the test was finished, and the total output of calcium carbonate was 297.6 tons.




3、 Economic benefit analysis:




1. Added value of calcium carbonate production: 297.6 tons - 238.8 tons = 58.8 tons




2. Consumption cost of inorganic pigment grinding aid dispersant: 12kg / h × 24h × 12.5 yuan / kg = 3600.00 yuan




3. Power saving: 58.8 tons × 96 kwh / ton = 5644.8 kWh




4. Electricity saving: 5644.8 kwh × 0.89 yuan / kWh = 5023.9 yuan




5. Total cost saving: 5023.90 yuan-3600.00 yuan = 1423.90 yuan




6. Cost saving per ton of calcium carbonate: 1423.90 yuan / 297.6 tons = 4.78 yuan / ton.




4、 The addition of inorganic pigment grinding aid dispersant not only increases the output of calcium carbonate, but also saves the man hour cost and reduces the production cost (the man hour cost saved is not included in this test).




5、 Adding inorganic pigment grinding aid dispersant, calcium carbonate powder is bulky and has good fluidity. Its compatibility with resin and dispersibility are obviously improved, which can effectively improve the market competitiveness of calcium carbonate products.


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